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Stitching, Welding & Fastening Parts Fabrication

From precision die-cutting and multi-layer laminations to ultrasonic welding and strap fabrication, Halco’s advanced services enable manufacturers to integrate optimized hook and loop components seamlessly into their products. Whether you need intricate die-cut parts, robust multi-layer assemblies, or custom-engineered straps, Halco’s team combines cutting-edge technology with decades of application experience to deliver fastening solutions that enhance product performance and streamline assembly processes.

Sewing and Stitching

For projects requiring sewing or stitching, Halco provides specialized support for small components and refers larger projects to trusted contract sewers. Our sewing and stitching services ensure high-quality and durable fastener components.

Benefits:
– High-quality, durable stitching
– Specialized support for complex sewing needs

Service Options & Features:
– Adhesive coating, ultrasonic welding, and hybrid bonding techniques
– Precisely controlled interlayer bonding

Applications:
– Automotive straps and upholstery parts
– Medical and orthopedic devices
– Insulation and other industrial materials
– Other specialty market straps and closures

Ultrasonic Welding

Halco’s ultrasonic welding capabilities provide seamless joining of hook and loop components, creating strong and clean welds without the need for adhesives. This process is perfect for applications requiring continuous fastener straps or complex shapes.

Benefits:
– Seamless and strong welds
– No need for adhesives or sewing

Service Options & Features:
– Ultrasonic welding for hook-to-hook, loop-to-loop, or mixed pieces
– Capable of welding simple or complex shapes

Applications:
– Automotive straps
– Medical and orthopedic devices
– Industrial closure and attachment systems
– Military gear, police & security

Multilayer laminations

We specialize in fabricating robust multilayer laminates incorporating hook and loop materials with complementary layers like woven webbing, foams, and films. This advanced capability ensures durable and high-performance fastening solutions.

Benefits:
– Enhanced strength and performance
– Customizable for specific application requirements

Service Options & Features:
– Sewing of small components, such as straps
– Customizable for specific application requirements

Applications:
– Automotive straps and upholstery parts
– Medical and orthopedic devices
– Military and defense, first responder products
– Other specialty market straps and closures

Strap and Strap Part Fabrication

Halco offers comprehensive strap and strap part fabrication services, ensuring high-quality and customized solutions for various applications. Visit our Custom Straps page for more details.

Benefits:
– Customized strap fabrication
– High-quality materials and workmanship

Service Options & Features:
– Fabrication of various strap types and components
– Integration of custom features and specifications
– Printing and customer logo representation

Applications:
– Automotive straps
– Medical and orthopedic devices
– Industrial closure and attachment systems
– Military gear, police & security

Hardware Integration

We provide hardware integration services to seamlessly incorporate fastening components into your products. Our expertise ensures that your fastening systems are robust and reliable. This includes hardware features such as buckles, grommets and hooks. For select transportation opportunities, we also integrate our hook and loop onto injection molded plastic parts.

Benefits:
– Enhanced strength and performance
– Customizable for specific application requirements

Service Options & Features:
– Integration of various hardware types
– Custom solutions tailored to your needs

Applications:
– Automotive straps and upholstery parts
– Medical and orthopedic devices
– Military and defense, first responder products
– Cable management straps and ties

Industrial Webbing Cinch Strap

Tell US About Your assembly Needs

We’d love to know more about a project or fastener prototype need you might have. We offer free samples for evaluation, will help with drawings and specs and can turn around a prototype often within a few days.


Start Your Custom Fastener Project Today!

Partner with Halco for your custom fastener needs. Contact us today to start your journey from concept to production with our expert team.