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Innovative Loop Constructions for Medical Device Straps: A Guide for Orthopedic and Medical Manufacturers

hook and loop used in orthopedic braces

In the world of medical devices, particularly orthopedic braces and patient care products, the choice of strap material can significantly impact both functionality and patient comfort. At Halco, we understand the unique demands of the medical industry and offer a range of specialty loop constructions designed to meet these needs. Let’s explore some of the most popular options:

Double-sided Loop: the Versatile Standard

Our double-sided knit loop material has become a go-to choice for many orthopedic and medical brace applications. Its soft-to-touch, flexible nature makes it ideal for patient comfort. We also offer a woven double-sided loop variant for applications requiring additional durability.

Key Features:
– Cost-effective solution
– Available in both knit and woven constructions
– Created by laminating two strips of loop back-to-back
– Slightly firmer edge where the backing is exposed

Ideal for: General orthopedic braces and medical devices where cost-effectiveness is a priority.

C-Fold Double-Sided Loop: For Versatile Comfort

For applications where edge softness is crucial, our C-fold loop offers an excellent solution. This innovative construction combines the softness of UBL (Unbroken Loop) medium knit fabric with the durability of woven or unnapped loop tape.

Key Features:
– Soft, flexible design ideal for medical and sports strapping
– Constructed by folding UBL knit fabric in a ‘C’ shape around woven/unnapped loop tape
– Secured with a straight stitch where the knit fabric overlaps
– Soft edges for enhanced patient comfort
– Dual engagement surfaces: UBL knit fabric and woven/unnapped loop

Ideal for: Applications where patient comfort is paramount, such as long-term wear orthopedic braces or sensitive skin areas.

One premium option on a C-Fold Loop Strap is to have Halco wrap the strap material in a doeskin fabric. Doeskin is a tightly woven wool fabric with a short nap that has the look and feel of a soft leather. This provides the ultimate in comfort and luxury.

Z-Fold Double-sided Loop: The Seamless Solution

For applications requiring the utmost in comfort and a seamless appearance, our Z-fold double-sided loop offers an excellent option.

Key Features:
– 100% nylon construction using UBL knit fabric
– Folded to create a double-sided loop tape
– Secured with a zig-zag stitch for durability
– Soft, flexible design with no discernible edges
– Ideal for applications where a smooth, edge-free strap is crucial

Ideal for: Medical devices worn close to the skin or in sensitive areas where any edge could cause discomfort.


Let Us Send You a Free Sample

We’re happy to send you a free sample of any of these specialty loop products for the design of your medical device


Choosing the Right Double-Sided Loop for Your Design

When selecting the ideal double-sided loop tape for your medical device, consider these key factors:

  1. Engagement Strength and Cycle Life: Halco offers a range of materials including knit, woven, and unnapped options. Each of these, when paired with an appropriate hook fastener, provides different levels of engagement strength and cycle life. Our representatives can provide detailed technical information to help you choose the best combination for your specific needs.
  2. Comfort and Design Aesthetics: The design parameters of your final product will guide your choice among these diverse materials. Whether you prioritize softness, durability, or a specific look, our range of options allows you to achieve the perfect balance of comfort, performance, and aesthetics in your strap construction.

At Halco, we understand that every medical device has unique requirements. Our diverse range of double-sided loop options, from standard to premium, ensures that you can find the perfect material for your specific application. Whether you’re designing orthopedic braces, patient positioning products, or other medical devices requiring secure yet comfortable straps, our innovative fastening solutions are designed to enhance both product performance and patient experience.

We invite you to reach out to our team of experts to discuss your specific needs and how our specialty loop constructions can elevate your medical device designs. With Halco as your partner, you can ensure that your products not only meet but exceed the expectations of both healthcare professionals and patients. Fill out the form to request a free sample of any of these loop constructions!